Built for Seamless Compatibility
Our stick pack packaging is delivered as high-quality rollstock, precision-engineered to run smoothly on your form, fill, and seal machinery, or your copacker’s setup. Talk to one of our packaging experts today.
What is Stick Pack Packaging?
At its core, stick pack packaging is a streamlined, tube-like packaging design primarily used for single servings of powders, granules, and liquids. A descendant of the sachet, the stick pack is a testament to how simplicity, when infused with a touch of modern engineering, can lead to monumental shifts in packaging.

Advantages of Using Stick Pack Packaging

- Space Efficiency: Stick packs occupy less space, both on shelves and in storage, offering retailers and consumers alike a tangible edge.
- Portability: Their slender design makes them incredibly easy to carry, ideal for on-the-go consumers.
- Reduced Waste: By portioning out contents, stick packs can significantly diminish product waste.
- Enhanced Freshness: With each serving sealed tight, the contents remain fresh, ensuring an unaltered experience for consumers each time.
What Size is a Stick Pack?
At its core, stick pack packaging is a streamlined, tube-like packaging design primarily used for single servings of powders, granules, and liquids. A descendant of the sachet, the stick pack is a testament to how simplicity, when infused with a touch of modern engineering, can lead to monumental shifts in packaging.
Stick Pack Packaging Material
ePac’s commitment is unwavering: to craft stick packs that aren’t just containers, but partners in your brand’s journey. The material we use is more than just a protective barrier. It’s a canvas for your brand’s story, a shield against external contaminants, and a testament to sustainability.
Benefits of Using Rollstock for Stick Packs
Rollstock is the unsung hero behind the success of stick packs. Its benefits include:
- Speedy Production: Rollstock accelerates the packaging process, getting products to market faster.
- Material Efficiency: Reduced waste, as rollstock ensures that most of the material is used in the packaging process.
- Consistent Quality: Uniformity across all packs, maintaining the brand’s reputation.
Custom Stick Pack Packaging with ePac
When you think of custom stick packs, think of how ePac Flexibles can help your brand play stand out. With ePac, customization isn’t just about aesthetics. It’s a commitment to ensuring that every pack, whether stick pack film or sachet, becomes an ambassador for your brand, an emblem of quality, and a beacon of innovation. It’s not just packaging; it’s a promise.
As you weigh the merits of stick pack vs sachet, remember: with ePac, you’re always at the vanguard of packaging evolution. Join us, and let’s shape the future together.
Stand out on the shelf

high vapor barriers
Films that block moisture, oxygen, and aroma from entering or exiting the package.

puncture & tear resistant
Packaging that won’t tear or damage on the shelf, in transit, or with customer handling.

finish options
Choose from finish options including matte, soft-touch matte, gloss, and metallized.

films
Film options including high-barrier, recyclable, and metalized PET films.

transparent or clouded windows
Add a clear or clouded window so consumers can see what’s inside your packaging.

spot embellishments
Make your product pop by highlighting certain parts of your packaging.

variety of sizes
Pouches are available in a wide range of sizes to fit your product needs.

print substrates
Films are available in PET, Metallized PET, PE, Recyclable PE, PCR, and BOPP.
Stick Pack FAQs
What makes our stick pack roll stock different?
ePac’s roll stock is made with premium-grade films and ready to ship in as little as 10 business days after artwork approval.
What are the stick pack options?
Our stick pack options include the following:
- High vapor barriers that block moisture, oxygen, and aroma from entering or exiting the package
- Different hang hole options
- Round
- Sombrero
- Transparent or clouded windows
- Metalized films
- Puncture and tear-resistant options
- Tear notches
- Closures including:
- Available in a wide range of sizes
We strive to provide solutions for each person. For custom requests, please contact our team here or by calling us at 844-623-8603.
What are your film structures and material options?
We offer our customers a variety of materials and film structures including:
- Print Substrates PET, Metallized PET, PE, and BOPP
- Finishes available in:
- Traditional Matte
- Soft-touch Matte
- Gloss
- Metallized
- High-barrier and multi-layer sealant films
- Specialty laminate films
- Metalized PET and foil
- Recyclable films
- Vegan films
- Freezer safe and Microwaveable options available
What are the pouch dimensions?
We can create a custom-sized stick pack roll stock for your brand, or provide you with our standard sized pouches if you’re unsure of where to begin.
Do you offer recyclable or compostable films?
We do! We’re very proud to offer a recyclable PE pouch that is How2Recycle approved, as well as a Post-Consumer Recycled (PCR) pouch. We are also in the process of developing a compostable pouch that we hope to launch in the very near future.
What is your turnaround time on stick pack roll stock?
Once your artwork has been approved, your roll stock will be produced in as little as 10 business days. Formed pouches such as stand up and lay flat pouches can be produced in as little as 15 business days.
Additional Resources

Tear at Notch Packaging: What You Need to Know
In the competitive world of consumer-packaged goods (CPG), the smallest details can make the biggest difference. While vibrant graphics and premium materials capture attention on the shelf, the moment a consumer attempts to open your product is the ultimate test of user experience. This is where the humble but mighty Tear Notch becomes essential. As […]

How to Calculate the Volume of Your Stand Up Pouch
For brands utilizing modern flexible packaging, like the custom digitally printed pouches offered by ePac Packaging, precision is everything. You need to know exactly how much product your pouch will hold to avoid costly under-filling, which can look unprofessional, or over-filling, which leads to material waste. Fortunately, calculating the usable volume of the most common […]

How to Forecast Inventory Demand: Stay Stocked, Not Stuck
For a growing brand, inventory demand forecasting isn’t just a spreadsheet task—it’s your roadmap to profitability and customer loyalty. Whether you sell artisanal coffee, nutritional supplements, or gourmet granola, having the right amount of product at the right time is the key to a healthy operation. The stakes are high: Inventory forecasting is the process […]

How to Seal a Stand Up Pouch
Sealing isn’t just about closing a bag — it’s about keeping products fresh, making packaging easy to use, and building trust with your customers. From choosing the right format to adding tear notches, zippers, and the right film, small decisions make a big difference in performance and shelf appeal. Quick Summary For Sealing Stand Up […]

How to Forecast Inventory Demand: Stay Stocked, Not Stuck
For a growing brand, inventory demand forecasting isn’t just a spreadsheet task—it’s your roadmap to profitability and customer loyalty. Whether you sell artisanal coffee, nutritional supplements, or gourmet granola, having the right amount of product at the right time is the key to a healthy operation. The stakes are high: Inventory forecasting is the process […]

BRC Audits & Food Grade Packaging Standards
When you’re a U.K. company, your packaging does matter. Every company wants to score the vaulted A.A. rating from the British Retail Consortium (BRC), which assures packaging suppliers are compliant with the Global Food Safety Initiative (GFSI). The BRC certification is a food safety standard demonstrating a company’s commitment to industry best practices. A high […]

10 Direct-To-Consumer (D2C) Tips For Your Brand
The new generation of CPG startups – CPG 2.0 as we call them – are bypassing what is expected of traditional CPG brands, and many are choosing the direct-to-consumer (or D2C) model. If you’re a new CPG, pet food, or even a non-food brand selling a consumer product, and you’re either thinking of adopting D2C […]

What is a Co-Packer & Why You Should Use One
It’s time to take those brownie bites you’ve been selling at the local farmer’s market to the next level. While it’s been fun making a mess every weekend in the kitchen, meeting and greeting all these new customers, and slapping stickers on the brown paper bags, a major retailer has reached out and wants to […]

Kiosco: Rebrand Rooted in Latin Flavor
For sisters Maria Fernanda (“Mafe”) and Maria Carolina (“Coco”) Romer, food has always been tied to memory. Growing up in Venezuela, the flavors of their mother’s kitchen were always present. When they moved to the U.S., they wanted a way to keep those traditions alive and share them with others.

Pinole Blue: Revitalizing an Ancient Superfood with a Modern Twist
We’ve said it before, and we’ll repeat it – ePac gets to collaborate with some of the coolest companies. In this edition of our customer stories, we sat down with Kate, the co-founder at Pinole Blue got the inside scoop on what it was like to be featured on Shark Tank and how ePac has helped […]

Celebrating Everyday Heroes: Kettle Heroes’ Mosaic Packaging Initiative with ePac Flexible Packaging
At Kettle Heroes, the ethos of championing everyday heroes and uplifting core values of integrity, humility, and community service is more than just a mission—it’s a visible commitment. Partnering with ePac Flexible Packaging and the Pat Tillman Foundation, Kettle Heroes has harnessed the innovative mosaic printing technology to transform this ethos into a tangible experience […]

Unwrapping Joy: A Sweet Journey with Treat Kitchen
Masters of Delightful Confectionery? In the bustling world of food gifting, where every bite tells a story, Treat Kitchen stands out as a beacon of sweetness and sustainability. Founded in 2016, this dynamic company has been crafting delicious chocolates and sweets that transcend borders, reaching 21 countries overseas along with their beloved home in the […]