Elevate Your Packaging
Why Lay Flat Pouches Are the Right Choice?
Leave outdated labels and clunky packaging behind. With fully customisable, high-quality printed Lay Flat Pouches, your product gets the premium presentation it deserves. Sleek, modern, and designed to capture attention, these pouches are the perfect blend of functionality and style. Need guidance on design? Our expert team is here to help you craft the perfect packaging solution tailored to your brand.
high vapor barriers
Films that block moisture, oxygen, and aroma from entering or exiting the package.
hang holes
Hang your packaging on retail shelving with our round or sombrero hang holes.
finish options
Choose from finish options including matte, soft-touch matte, gloss, and metallized.
tear notches
Consumers can open your packaging with ease with the option to add a tear notch.
closures
Choose between press-to-close zippers, Certified Child-resistant zippers, or no zipper.
variety of sizes
Pouches are available in a wide range of sizes to fit your product needs.
print substrates
Films are available in PET, Metallized PET, PE, Recyclable PE, PCR, and BOPP.
transparent or clouded windows
Add a clear or clouded window so consumers can see what’s inside your packaging.
spot embellishments
Make your product pop by highlighting certain parts of your packaging.
heat seal
Seal your lay flat pouches with a heat-seal to ensure moisture stays in, and oxygen stays out.
puncture & tear resistant
Packaging that won’t tear or damage on the shelf, in transit, or with customer handling.
Customize Your Lay Flat Pouch
Create pouches that reflect your product and brand perfectly. From materials to finishes and features, every aspect of your Lay Flat Pouch can be designed to meet your exact needs. Protect your product, elevate your brand, and make an impact on any shelf.
1. Choose Your Standard Size
2. Select the Perfect Material
Transparency
Opaque white
Window
No Window – Metallic Finish
Barrier Type
No Barrier
Provides Barrier
Sustainability
Post Consumer Recycled Recyclable
3. Choose a Finish That Shines
The finish of your Lay Flat Pouch is a key element in creating a memorable customer experience. Each finish offers unique benefits that enhance your packaging’s aesthetic and durability.
Gloss Finish
Adds a shiny, vibrant look that makes colors pop and grabs attention, perfect for dynamic, bold branding.
Matte Finish
Delivers a smooth, non-reflective look that reduces glare, reads clearly in photos, and gives a modern, premium vibe.
Soft Touch Finish
Adds a velvety, fingerprint-resistant feel that signals luxury, elevates unboxing, and keeps colors rich without shine.
Metallized Effect
Creates a reflective, metallic sheen that boosts depth and perceived value, great for high-impact designs and added light protection.
4. Choose Your Features
ePac team was super helpful, they help me make the best choice for Super Team !
“ePac brought my vision for Super Team to life with high-quality packaging that showcases our full nutrition facts and stands out on shelves. Their team guided me every step of the way, making the process seamless. Thanks to ePac, our protein bars are not just nutritious and delicious—they’re now perfectly packaged to connect with customers and grow our brand.”
Michael de Lyon
Founder, Super Team
Discover Our Film Barriers
Film structure with METPET Barrier
Features
High-barrier metallized polyester (MET PET) layer provides superior protection from oxygen, moisture, and light.
Soft touch or gloss finishes available for premium shelf appeal and print quality. Suitable for coffee, snacks, and dry goods requiring long shelf life.
Material Structure
(A) 0.56 mil Soft Touch PET
(B) 0.47 mil METPET Barrier
(C) 3.5 mil Clear PE
Properties
- Transparency: Metallic finish for premium aesthetics and product concealment.
Film structure with ALOX PET Barrier
Features
Transparent, high-barrier film providing strong oxygen and moisture resistance. Allows for product visibility without compromising barrier performance. Ideal for applications like pet treats, dehydrated goods, and powders.
Material Structure
(A) 0.50 mil ALOX PET
(B) 2.50 mil Clear PE
Properties
Transparency: Window finish for clear product visibility while maintaining barrier protection.
Film structure with METBOPP Barrier
Features
Excellent moisture, oxygen, and aroma barrier properties for extended shelf life. Smooth matte finish for clean, contemporary packaging aesthetics. Ideal for confections, chips, and dry snacks.
Material Structure
(A) 0.8 mil MatteBOPP
(B) 1.2 mil METBOPP Barrier
Properties
- Transparency: No window – Metallic finish for premium aesthetics and product concealment.
Sustainable Lay Flat Packaging That Protects Flavor & The Planet
ePac offers sustainable packaging options designed to balance performance with environmental responsibility. From recyclable films to post-consumer recycled content, our solutions help brands cut new plastic use, reduce waste, and support a circular economy without compromising product quality.
Recyclable Film Pouches
PE-based films that are Store Drop-off compliant, with high-barrier protection to lock in freshness. Available with How2Recycle labeling guidance.
Post-Consumer Recycled
Made from recycled materials like bottles and milk jugs, verified PCR content reduces virgin plastic use and lowers greenhouse gas emissions.
Our Circular Commitment
Beyond individual films, ePac is building packaging solutions that keep materials in use, reduce waste, and support brand sustainability goals.
Engage With Customers Through Connected Packaging
Turn your packaging into a digital experience. With ePac’s unique QR code integration, you can connect directly with customers.
Enable one-to-one engagement with unique QR codes for loyalty, reward, or promotional programs. Each code connects directly to your brand’s data, driving repeat purchases and customer retention.
Instantly link Certificates of Analysis, product data sheets, or other compliance documents through dynamic QR codes, ensuring full transparency and trust with your customers.
Verify authenticity at a glance to combat counterfeiting. Customers can scan and confirm genuine products in real time, reinforcing safety and brand integrity.
Edit or redirect your QR code destinations anytime without reprinting packaging. Keep campaigns current, swap content, or refresh promotions instantly.
Why Choose ePac?
Proven Across Markets
Brands across regulated goods, nutraceuticals, specialty foods, beverages, and pet treats rely on Mylar to keep products fresh and compliant.
How To Order Custom Lay Flat Packaging From ePac
Request A Quote
Call us or fill out our quote request form. We’ll get back to you in less than 24 hours.
Approve Artwork
Seamlessly handover your unique packaging design to our pre-press team.
Print & Finish
Our digital printing process removes plate fees and delivers packaging in as little as 10 days.
Packaging On The Way!
Your ePac packaging is on the way, get ready!
Get Your Custom Quote Today !
Ready to take the next step? Request a personalised quote for your flexible packaging needs and receive a solution tailored to your product.
This Is How Your Packaging Would Look!
Here are some packaging examples we’ve manufactured for our customers. Check out these stunning designs for flexible packaging below.
Questions About ePac Lay Flat Pouches? We've Got Answers!
What makes our lay flat pouches different?
ePac’s lay flat pouches are made with premium-grade films and ready to ship within 15 business days. Our lay flat pouches are fully-formed pouches that are designed to, you guessed it, lay flat on and off the shelf. Often referred to as a “pillow pouch,” lay flat pouches are ideal for a variety of products including snacks, processed meats like jerky, supplements, and more.
What are the lay flat pouch options?
Our lay flat options include the following:
- High vapor barriers that block moisture, oxygen, and aroma from entering or exiting the package
- Different hang hole options
- Round
- Sombrero
- Transparent or clouded windows
- Metalized films
- Puncture and tear-resistant
- Tear notches
- Closures including:
- Press-to-close zippers
- Certified Child-resistant zippers
- Available in a wide range of sizes
We strive to provide solutions for each person. For custom requests, please contact our team here or by calling us at 844-623-8603.
What are your film structures and material options?
We offer our customers a variety of materials and film structures including:
- Print Substrates PET, Metallized PET, PE, and BOPP
- Finishes available in:
- Traditional Matte
- Soft-touch Matte
- Gloss
- Metallized
- High-barrier and multi-layer sealant films
- Specialty laminate films
- Metalized PET and foil
- Recyclable films
- Vegan films
- Freezer safe and Microwaveable options available
What are the pouch dimensions?
We can create a custom-sized lay flat pouch for your brand, or provide you with our standard sized pouches if you’re unsure of where to begin.
Do you offer recyclable or compostable lay flat pouches?
We do! We’re very proud to offer a recyclable PE pouch that is How2Recycle approved, as well as a Post-Consumer Recycled (PCR) pouch. We are also in the process of developing a compostable pouch that we hope to launch in the very near future.
What is your turnaround time on lay flat pouches?
Once your artwork has been approved, your lay flat pouches will be produced in 15 business days. Same goes for our stand-up pouches. Rollstock takes 10 business days.
Can you bottom fill lay flat pouches?
Yes. In order to avoid messing with zippers and tear notches, our bags are designed to fill from the bottom.