Custom Flow Wrap That Helps Your Business Grow
ePac helps brands at every stage of growth. From startup test runs to large-scale production, our digital printing technology gives you professional-grade rollstock packaging without the high upfront costs or long lead times.
What is Flow Wrap Packaging?
Flow wrap packaging, often recognized as “flow wrapping,” is a favored packaging technique known for its versatility and efficiency. This method wraps products in a flexible film — delivered as precision-engineered rollstock — resulting in a tightly sealed package that simultaneously protects and showcases the item inside.
With ePac’s custom digital printing, your flow wrap film becomes full-coverage branding on every unit. No stick-on labels, no compromises — just premium print quality at any production volume, with no plate fees.
How Does Flow Wrap Packaging Work?
Also referred to as horizontal form-fill-seal (HFFS), flow wrap packaging operates on a continuous, automated basis. Products move horizontally through the machine as film is unwound, formed around the product, sealed, and cut — all in one seamless process.
ePac’s FFS rollstock is available in lap sealable and fin seal configurations, with a wide seal range to match your equipment’s requirements. Our films are engineered for strong seals and exceptional throughput, so your line runs at peak speed with minimal downtime.
What are the Applications of Flow Wrapping?
Flow wrapping is trusted across a wide range of markets. On the food side: candy, confectionery, cookies, granola, protein powders, salty snacks, chocolates, coffees, teas, chips, and popcorn. Beyond food: toiletries, pharmaceuticals, and promotional materials.
If your product needs to be individually wrapped at speed — with a tight seal, clean appearance, and full-coverage branding — flow wrap is the right format for your line.
Rollstock Formats For Your Product
Choose the structure that matches your product, fill method, and production line. Our rollstock is compatible with a wide range of FFS equipment configurations.
Pillow Pouches
The most common rollstock format. A simple, cost-effective structure ideal for single-serve snacks, sachets, and packets. Runs cleanly on vertical FFS equipment.
Lay Flat Pouches
A flat, sealed pouch format well-suited for products sold online, in bins, or in display boxes. Saves shipping space and works well for powders, pills, and smaller quantities.
Packets & Sachets
Small-format single-serve structures for condiments, supplements, samples, and on-the-go products. Available in a wide range of sizes with fin seal or lap seal options.
The Advantages Of Custom Flow Wrap Packaging From ePac
ePac’s FFS rollstock is built to run. Here’s what sets it apart from commodity film:
Benefits of Flow Wrapping
Flow wrap packaging isn’t just about aesthetics. It comes with a full array of production and brand advantages:
Flow Wrapping vs Overwrapping
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Flow Wrapping
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Overwrapping
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How to Get the Right Flow Wrap Packaging for Your Needs
Note: Roll stock packaging is only partially formed. This allows you to fill and seal the packaging in one process, typically handled by form, fill, & seal machines. Many customers send their products and rollstock to a co-packer to handle this process for them.
Seal Type
Fin seal or lap seal — matched to your product dimensions and equipment.
Film Winding
Unwind direction configured to your machine’s requirements.
Core & Roll Size
3-inch and 6-inch cores; max outer diameter by imperial, metric, or impression count.
Solventless Lamination
Clean, low-migration lamination process suitable for direct and indirect food contact applications.
Spot Embellishments
Highlight key design elements with specialty finishes for added shelf impact.
Freezer Safe & Hot Fill
Specialty film options for products requiring temperature performance at either end of the spectrum.
Co-Packer Accomodations
We convert to exact co-packer specs — seal type, unwind, and outer diameter dialed in before it ships.
Material Used for Flow Wrapping
Our films cover a wide range of applications, from hot fill to frozen. Options include Alox, foil, metPET, lap-sealable films, and high-performance rollstock. Finishes range from gloss to soft touch so you can match your product needs with the right structure.
| Film Type | Barrier | Finish Options | Best For |
|---|---|---|---|
| BOPP | High | Gloss, Matte | Snacks, bakery, confectionery |
| PET | High | Gloss, Matte | Broad use, strength & clarity |
| METPET | Ultra High | Gloss, Soft Touch Matte | Coffee, chocolates, protein bars |
| ALOX | Ultra High | Matte | Recyclable applications |
| FOIL | Ultra High | Gloss, Matte | Long shelf life, hot fill |
| Recyclable PE | Medium | Matte, Transparent | Store drop-off recyclable |
| PCR | Variable | Gloss, Matte | Sustainable packaging goals |
Let Your Flow Wrap Sell Your Product For You
Flow wrap film covers your entire product — every inch is a branding opportunity. Choose the finish that makes consumers pick yours first.
Gloss Finish
Shiny, vibrant look that makes colors pop at point of sale. Ideal for bold, high-energy brands — snack bars, protein bars, confectionery.
Matte Finish
Smooth, non-reflective look that photographs beautifully and signals a modern, premium vibe. Natural fit for artisan, clean-label, and wellness food brands.
Soft Touch Finish
Velvety, fingerprint-resistant finish that signals quality and elevates the consumer experience. Ideal for premium food and personal care brands where feel matters.
Metallized Effect
Thin aluminum layer creates a bright metallic sheen that stands out on shelf and adds moisture and light protection. Highly effective for confectionery and indulgent food brands.
Technology Driven Packaging
Leveraging digital innovation to streamline your supply chain and engage your customers.
One Network Everywhere
With locations throughout the United States, Canada, the United Kingdom, Europe, Africa, Australia, and the Asia Pacific region, we have the unique opportunity to partner with local and international brands while giving back to the communities we serve.
Digitally Enabled, Connected Packaging
Turn your packaging into a digital experience. With ePac’s unique QR code integration, you can connect directly with customers.
Sustainable Flow Wrap Packaging
ePac offers recyclable PE-PE films and post-consumer recycled (PCR) options that help reduce reliance on virgin plastic and support circularity. Our team is continually exploring and developing new sustainable materials, including future compostable solutions, so brands can stay ahead as packaging needs evolve.
Recyclable Film Pouches
PE-based films that are Store Drop-off compliant, with high-barrier protection to lock in freshness. Available with How2Recycle labeling guidance.
Post-Consumer Recycled
Made from recycled materials like bottles and milk jugs, verified PCR content reduces virgin plastic use and lowers greenhouse gas emissions.
Our Circular Commitment
Beyond individual films, ePac is building packaging solutions that keep materials in use, reduce waste, and support brand sustainability goals.
What Customers Say
Flow Wrap Packaging Proven Across Markets
Brands across candy, confectionery, cookies, granola, protein powders, salty snacks, chocolates, coffees, teas, chips, popcorn, personal care, and pharmaceuticals rely on ePac flow wrap film to deliver a premium, individually wrapped experience at scale.
Why Choose ePac?
Big Brand Packaging For Brands Of All Sizes
We support every stage of your business lifecycle with flexible, high-quality packaging solutions.
start up
Low MOQs & No Plate Fees
Get professional packaging with minimal risk involved. Perfect for testing markets and launching new products fast.
scale
Just-in-Time Ordering
Eliminate excess inventory and waste. Order across multiple SKUs on demand to keep your supply chain lean and flexible.
global brand
Agility & Customization
Execute short-run campaigns and limited editions effortlessly without disrupting your main production lines.
How To Order Custom Flow Wrap Packaging From ePac
Request A Quote
Call us or fill out our quote request form. We’ll get back to you in less than 24 hours.
Approve Artwork
Seamlessly hand over your unique packaging design to our pre-press team.
Print & Finish
Our digital printing process removes plate fees and delivers rollstock in as little as 10 days.
Film On The Way!
Precision-engineered flow wrap rollstock, ready for your HFFS line.
Get Your Custom Quote Today !
Ready to take the next step? Request a personalized quote for your flow wrap needs — tailored to your product, line speed, and HFFS equipment. Low minimums, fast turnaround, and no plate fees.
This Is How Your Packaging Would Look!
Here are some packaging examples we’ve manufactured for our customers. Check out these stunning designs for flexible packaging below.
Flow Wrap Packaging FAQs
What makes ePac’s flow wrap film different?
ePac’s FFS rollstock is precision-engineered for HFFS equipment and ships in as little as 10 business days after artwork approval. We offer lap sealable and fin seal configurations, a wide seal range, Over-the-Mountain (OTM) high-seal-strength options for altitude-sensitive distribution, and metallized high barrier films — all with photo-quality digital printing, no plate fees, and low minimum orders.
What products can be flow wrapped?
Flow wrapping is ideal for candy, confectionery, cookies, granola, protein powders, salty snacks, chocolates, coffees, teas, chips, popcorn, toiletries, and pharmaceuticals. If your product needs to be individually wrapped at speed with a tight seal and full-coverage branding, flow wrap is the right format.
We strive to provide solutions for each person. For custom requests, please contact our team here or by calling us at 844-623-8603.
What are your film structures and material options?
We offer our customers a variety of materials and film structures including:
- Print Substrates PET, Metalized PET, PE, and BOPP
- Finishes available in:
- Traditional Matte
- Soft-touch Matte
- Gloss
- Metalized
- High-barrier and multi-layer sealant films
- Specialty laminate films
- Metalized PET and foil
- Recyclable films
- Vegan films
- Freezer safe and Microwaveable options available
I am working with a co-packer. What accomodations can you make?
That's great! We can assist with many different co-packer requests to efficiently convert your material including different seals, max outer diameter options, and unwind options.
Do you offer recyclable or compostable films?
Yes! We offer recyclable PE film that is How2Recycle approved, as well as a Post-Consumer Recycled (PCR) film.
What is your turnaround time on rollstock?
Rollstock will be produced in 10 business days, once your artwork has been approved.
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