Custom Stick Pack Packaging Rollstock | ePac Flexible Packaging UK

Elevate Your Look

Ditch plain packaging with fully printed stick packs. The portable and easy-to-open format of this packaging makes it perfect to pack powders, liquids, or granulated products. With high-quality printing and design, your products will shine on shelves and delight customers. Need design help? Our experts are here.

Streamline Your Single-Serve Packaging

Perfect for on-the-go use

Stick packs offer a compact, lightweight design, making them the perfect solution for on-the-go products like supplements, drink powders, and more. Ideal for consumers who need convenience and portability without compromising product quality.

Fast and Flexible Production

With a quick turnaround of 15 business days, you can efficiently launch or restock your stick packs without compromising on quality or time, ensuring a smooth supply chain.

Fully Customizable to Fit Your Brand

Our stick packs can be fully customised with vibrant printing, unique designs, and tailored sizes. Create a packaging solution that perfectly represents your brand and meets the specific needs of your product.

Create Stick Pack Rollstock Tailored To Your Product

Design stick pack rollstock that perfectly aligns with your product’s needs and your brand’s vision.

1. Choose Your Rollstock Size

Our stick pack rollstock is fully customisable to fit your product dimensions precisely.

Both the width and repeat size can be tailored to ensure seamless machine compatibility and an optimal consumer experience.

2. Choose Your Material

Transparency

Opaque white
Window
No Window – Metal outer, White inner
No Window – Metallic Finish

Barrier Type

No Barrier
Provides Barrier

Sustainability

Repurposable
Recyclable

Selecting the right material for your stick pack rollstock is essential to guarantee product freshness, protection, and sustainability. We offer a wide range of high-quality materials to suit diverse needs. Whether you prioritise durability, barrier properties, or eco-friendly solutions, our materials are designed to enhance your product’s performance and shelf appeal.

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3. Choose Your Finish

Your packaging’s finish plays a key role in captivating customers and reinforcing your brand identity. Each finish we offer adds a unique visual and tactile element while maintaining functionality and durability.

Gloss Finish

Enhance your packaging with a radiant, light-reflective surface that amplifies colors for bold shelf impact. This durable, smudge-resistant finish is ideal for vibrant products like snacks or energy supplements.

Matt Finish

Opt for a sleek, non-reflective matte surface for a modern and elegant look. Perfect for brands focusing on eco-conscious values or artisan appeal, this finish highlights design details while reducing glare.

Soft Touch Finish

Add a velvety texture and premium feel with our soft-touch finish. Combining luxury with durability, it’s an excellent choice for high-end products like cosmetics, gourmet items, or wellness supplements.

4. Test Your Stick Pack Rollstock

Ensure your stick pack rollstock is the perfect fit for your operations and product before scaling up production. Our Stick Pack Rollstock Test program is designed to streamline your packaging process while saving time and costs.

With our test rollstock, you can:

Verify Machine Compatibility: Confirm that your rollstock runs seamlessly on your equipment.

Tailor to Your Needs: Choose between a plain rollstock test (£300) or a custom-printed rollstock test featuring your design (£500).

Avoid Errors: Minimize downtime and avoid costly production issues by testing in advance.

This is your opportunity to ensure quality, functionality, and peace of mind. Ready to get started?

Order Test Rollstock

What Customers Say

A True Partner in Growing My Business!

“ePac’s fast, reliable service and high-quality materials transformed Amara Food’s packaging. Their digital printing solved my shelf-life challenges and made customisation easy, even for a small business like mine. Thanks to ePac, my organic vegan bars now stand out on shelves and reach more customers!”

Bahar Green
Founder, Amara

Film structure with PE EVOH Barrier

Features

Superior moisture, oxygen, and aroma barrier properties for extended product shelf life.
Exceptional seal strength and hermeticity, achieved through thermal sealing technology, providing secure product protection.
Suitable for frozen food applications, pet food, snacks, tea, and coffee packaging.

Material Structure

(A) 25µm Demi Matte PE
(B) 89µm White PE EVOH Barrier

Properties

Transparency: Opaque White

Sustainability: Recyclable monomaterial polyethylene (PE) laminate with advanced PE EVOH high-barrier technology. Designed for optimal recyclability.

Film structure with MET PET Barrier

Features

Excellent moisture, oxygen, and aroma barrier properties for extended shelf life.
Premium soft touch matte finish for enhanced consumer experience and brand differentiation.
High barrier metallized polyester (METPET) layer provides superior protection against external factors.

Material Structure

(A) 14µm Soft Touch PET
(B) 12µm METPET Barrier
(C) 89µm Clear PE

Properties

Transparency: Metallic finish for premium aesthetics and product concealment.

Sustainability: Single-use structure designed for optimal product protection, combining aesthetic appeal with high barrier performance.

Film structure with MET BOPP Barrier

Features

Excellent moisture, oxygen, and aroma barrier properties for extended shelf life.
Premium matte finish for enhanced consumer experience and brand differentiation.
High barrier metallized BOPP layer provides superior protection against external factors.

Material Structure

(A) 20µm Matte BOPP
(B) 30µm MET BOPP Barrier

Properties

Transparency: No window – Metallic finish for premium aesthetics and product concealment.

Sustainability: Recyclable material in United Kingdom, Austria and Germany.

Film structure with ALOX BOPP Barrier

Features

Excellent moisture, oxygen, and aroma barrier properties for extended shelf life.
Transparent window for enhanced product visibility and consumer appeal.
High seal strength and hermeticity, ensuring product integrity.

Material Structure

(A) 20µm HS BOPP
(B) 20µm Alox BOPP Barrier
(C) 30µm Clear CPP

Properties

Transparency: Window feature for product visibility, offering a premium aesthetic while maintaining protection.

Sustainability: Only Recyclable in United Kingdom and Austria.

Packaging That Protects Your Product And The Planet

Why settle for less when you can have custom-made, recyclable stand-up pouches that don’t compromise on performance? At ePac, we believe sustainability should never mean sacrificing quality.

With our innovative EVOH barrier technology, your products stay fresh, safe, and ready to shine. No leaks, no compromises, just durable, eco-friendly packaging you can feel good about.

Ready to take the green leap? Let’s build a more sustainable future together.

Discover Our Sustainability Journey

Order Your Packaging Sample Kit

Still deciding on the ideal packaging for your product? Reach out to receive your sample kit today to experience the exceptional quality of ePac’s flexible packaging firsthand.

This Is How Your Packaging Would Look!

Here are some packaging examples we’ve manufactured for our customers. Check out these stunning designs for flexible packaging below.

Get Your Custom Quote Today !

Ready to take the next step? Request a personalized quote for your flexible packaging needs and receive a solution tailored to your product.

Get a free quote

Questions About ePac Stick Packs? We’ve Got Answers!

What are the main benefits of using stick packs for packaging?

Stick packs are a convenient, portable, and space-saving packaging solution, perfect for single-serving portions. They are easy to open and offer a high level of product protection.

Can stick packs be used for both powder and liquid products?

Yes, stick packs can be used for both powder and liquid products. However, it is important to note that ePac provides rollstock that customers can use to create stick packs. The customer’s machine is responsible for forming the actual stick pack, so it is essential to ensure that the rollstock and machinery are compatible with the type of product you are packaging.

What sizes are available for stick packs?

The size of stick packs depends on the customer’s machinery and the rollstock used. ePac provides rollstock in various widths and materials, allowing customers to create stick packs in their desired sizes. The dimensions of the finished stick packs are determined by the machinery used to form them. For more details on rollstock dimensions, feel free to contact us directly.

Can stick packs be made with recyclable or eco-friendly materials?

Yes, stick packs can be made with recyclable or eco-friendly materials, depending on the rollstock you select. ePac offers a range of sustainable material options for customers looking to use eco-friendly packaging solutions.

Are stick packs customisable in terms of design and print?

Yes, stick packs can be fully customised in terms of design and print. ePac offers high-quality printed rollstock that can be tailored to fit your brand’s design. You can add logos, product information, and eye-catching graphics to make your stick packs stand out on store shelves.

What is ePac minimum order for stick packs?

The minimum order for stick pack rollstock is £1500. The total depends on the roll size and material options you select. Learn more in our detailed article: Understanding ePac’s Minimum Order Requirements.

Can I test the rollstock on my machine before placing a full order?

Absolutely! We understand the importance of ensuring compatibility with your equipment. That’s why we offer a Rollstock Test Program tailored to your needs:
– Choose a plain rollstock for only £300 to evaluate functionality.
– Opt for a custom-printed rollstock with your design for £500 to test both performance and branding.
This allows you to verify seamless operation, reduce potential issues, and feel confident in your choice before committing to a larger production run. Contact us today to arrange your test rollstock!

What is the delivery time for stick pack orders?

The lead time for stick pack orders is typically 10 business days from the approval of your artwork. Once we receive your final design and artwork approval, we will begin production, ensuring a quick turnaround for your order.