What makes our custom mylar bags different?

ePac’s digitally printed, certified child-resistant mylar bags are available in a wide variety of films and structures, and ready to ship within 15 business days. Our high-barrier, custom-printed flexible pouches are certified by third party agencies to meet federal test requirements, odor + moisture resistant, and resealable.

Is your custom mylar packaging certified safe based on U.S. safety standards and required certifications?

Yes! Our child-resistant mylar pouches have been tested and certified by third-party agencies to meet federal test requirements provided in the U.S. Code of Federal Regulations, (CFR 16, Part 1700), and as referenced by A.S.T.M. D3475. Our CR packaging also meets the requirements for special packaging as stated in the U.S. Poison Prevention Packaging Act (PPPA). The resealable closure provides access for adults but secures the seal of the pouch to reduce the risk of children accessing the contents inside.

What are your film structures and material options?

Print Substrates PET, Metallized PET, PE, and BOPP. Recyclable films have finishes available in: Traditional Matte, Soft-touch Matte, Gloss, Metalized, High-barrier and multi-layer sealant films, Specialty laminate films, Metalized PET and foil. Freezer safe and microwaveable options are also available.

Do you meet the Consumer Product Safety Commission’s (CPSC) Certified Child Resistant Packaging requirements?

Yes! According to the Consumer Products Safety Commission, child-resistant packages must be designed or constructed to be significantly difficult for children under five years of age to open within a reasonable time, and not difficult for normal adults to use properly. Our press-to-close zippers paired with our high-grade digitally printed stand up pouches or lay flat pouches, ensure your products are safely secured, while still standing out on the shelf.

What are the pouch dimensions?

You can choose between custom-sized stand-up and lay-flat pouches or our standard sized pouches.

Custom Metallised Pouch | ePac Flexible Packaging UK

Maximize Your Brand Potential

Say goodbye to dull, outdated packaging. With fully customisable metallised pouches, your product’s packaging becomes a shining example of excellence. Sleek, modern, and designed to dazzle—let your product be the star of the shelf. Need help crafting the perfect design? Our experts are here to guide you every step of the way.

Why Choose Metallised Pouches?

Unmatched Product Protection

Keep your products fresher for longer with metallised pouches that provide superior barrier protection against moisture, light, and oxygen. Ideal for coffee, snacks, or any product where freshness matters, these pouches ensure quality from production to consumer.

Stand Out with Style

Create an unforgettable shelf presence with the reflective, metallic finish that radiates luxury. Whether you’re targeting premium markets or looking to elevate everyday products, metallised pouches give your brand a polished edge that attracts attention.

An Optimised User Experience

Our metallised doypacks are designed to combine style and practicality. With features such as resealable zippers or easy-open notches, they offer an optimal customer experience while maintaining the freshness of the products after opening.

Customise Your Metallised Pouch

Design the perfect metallised pouch that showcases your product in its best light. Choose from a variety of sizes, materials, finishes, and features to create packaging that’s as protective as it is visually striking. Whether you’re looking to preserve freshness or make a bold statement on the shelf, every aspect of your metallised pouch is customisable to elevate your brand and meet your specific needs.

1. Choose Your Standard Size

Dimensions (WxHxG)

Volume (water)

110 x 140 x 54 mm

150ml

130 x 203 x 80 mm

400ml

140 x 220 x 80 mm

600ml

160 x 240 x 90 mm

800ml

180 x 280 x 100 mm

1300ml

200 x 190 x 60 mm

900ml

254 x 305 x 100 mm

2800ml

*Custom size available for volumes above 10,000 pouches.

2. Choose Your Material

Transparency

Opaque white
No Window – Metal outer, White inner
No Window – Metallic Finish

Barrier Type

No Barrier
Provides Barrier

Sustainability

Repurposable
Recyclable

Metalized Pouches combine the strength of traditional flexible packaging with an added barrier of metallic layers. Offering superior protection against moisture, light, and oxygen, these pouches are perfect for products that require extended shelf life and protection.
Materials available for Metalized Pouches:
PET
BOPP
EVOH

Contact Our Experts

3. Choose Your Finish

The finish of a metallised pouch amplifies its luxurious and eye-catching appeal. Selecting the right finish ensures your packaging complements your product while standing out on the shelf.

Metallic Shine Finish

This finish enhances the reflective quality of metallised pouches, creating a bold and dazzling look. Perfect for premium snacks, coffee, or beauty products.

Matt Metallic Finish

Combine the sophistication of a matte surface with the elegance of a subtle metallic sheen. This finish is ideal for brands that want a modern, understated look with a premium edge.

Holographic Effect

For an ultra-modern appearance, a holographic finish creates a prismatic effect that catches light and creates visual intrigue. An excellent choice for limited-edition products.

4. Choose Your Features

For more on the Anatomy of a pouch, click here.

What Customers Say

Flexible solutions tailored to our needs !

“ePac transformed our packaging with stunning metallized pouches, a luxurious gold interior, and premium-quality graphics. Their low MOQs and quick turnaround let us innovate faster and elevate our brand effortlessly.”

Nina
Co-Founder, Newyork Delhi

Film structure with MET PET Barrier

Features

Excellent moisture, oxygen, and aroma barrier properties for extended shelf life.
Premium soft touch matte finish for enhanced consumer experience and brand differentiation.
High barrier metallized polyester (METPET) layer provides superior protection against external factors.

Material Structure

(A) 14µm Soft Touch PET
(B) 12µm METPET Barrier
(C) 89µm Clear PE

Properties

Transparency: Metallic finish for premium aesthetics and product concealment.

Sustainability: Single-use structure designed for optimal product protection, combining aesthetic appeal with high barrier performance.

Film structure with MET BOPP Barrier

Features

Excellent moisture, oxygen, and aroma barrier properties for extended shelf life.
Premium matte finish for enhanced consumer experience and brand differentiation.
High barrier metallized BOPP layer provides superior protection against external factors.

Material Structure

(A) 20µm Matte BOPP
(B) 30µm MET BOPP Barrier

Properties

Transparency: No window – Metallic finish for premium aesthetics and product concealment.

Sustainability: Recyclable material in United Kingdom, Austria and Germany.

Film structure with ALOX BOPP Barrier

Features

Excellent moisture, oxygen, and aroma barrier properties for extended shelf life.
Transparent window for enhanced product visibility and consumer appeal.
High seal strength and hermeticity, ensuring product integrity.

Material Structure

(A) 20µm HS BOPP
(B) 20µm Alox BOPP Barrier
(C) 30µm Clear CPP

Properties

Transparency: Window feature for product visibility, offering a premium aesthetic while maintaining protection.

Sustainability: Only Recyclable in United Kingdom and Austria.

Packaging That Protects Your Product And The Planet

Why settle for less when you can have custom, recyclable metallised pouch packaging that makes no compromises in performance and sustainability? With our recyclable Alox BOPP barrier system, your products remain fresh, secure, and optimally protected, from production to consumer. This technology combines excellent protection against light, moisture, and oxygen with outstanding recyclability. Make a strong visual statement while actively contributing to a sustainable future.

Ready for the green leap? Let’s build a more sustainable future together with metallised pouch packaging that protects both your product and our planet.

Discover Our Sustainability Journey

Order Your Packaging Sample Kit

Still deciding on the ideal packaging for your product? Reach out to receive your sample kit today to experience the exceptional quality of ePac’s flexible packaging firsthand.

This Is How Your Packaging Would Look!

Here are some packaging examples we’ve manufactured for our customers. Check out these stunning designs for flexible packaging below.

Get Your Custom Quote Today !

Ready to take the next step? Request a personalized quote for your flexible packaging needs and receive a solution tailored to your product.

Get a free quote

Questions About ePac Metallised Pouches? We’ve Got Answers!

Why should I choose a metallised pouch for my product?

Metallised pouches are an excellent choice for products that require superior protection from external elements. The metallised layer provides a strong barrier against light, moisture, oxygen, and other environmental factors, helping to preserve the freshness, quality, and shelf life of your product. They’re perfect for premium products and those that require extra protection during storage and transport.

Do metallised pouches offer protection against light and moisture?

Yes, metallised pouches provide excellent protection against both light and moisture. The metallic layer acts as a barrier, keeping your product safe from light degradation and moisture absorption, which is crucial for maintaining freshness and quality.

Can I customize a metallised pouch with my design?

Absolutely! metallised pouches can be fully customized with your artwork, logo, and branding. Additionally, we can incorporate a special metallic effect to enhance your product’s premium look and feel, making it stand out on the shelf.

Are metallised pouches suitable for food products?

Yes, metallised pouches are ideal for food products. Their high barrier properties help maintain product freshness, especially for sensitive items such as snacks, coffee, and dried foods.

Are metallised pouches FDA-approved for food packaging?

Yes, our metallised pouches are made with food-safe materials that comply with FDA regulations for direct food contact.

What types of products are best suited for metallised pouches?

Metallised pouches are ideal for products that require long shelf lives, such as snacks, coffee, tea, dried foods, cosmetics, and pharmaceuticals. They are particularly effective for premium, high-quality products that need enhanced protection.

Can I add a resealable zipper or tear notch to a metallised pouch?

Yes, metallised pouches can be equipped with resealable zippers or tear notches, making them more user-friendly and convenient for customers. These features help to maintain the freshness of your product after opening.

What is the production timeline for metallised pouches?

Production typically takes 10 to 15 days after artwork approval, allowing us to deliver your custom metallised pouches efficiently.

Where are metallised pouches produced?

All our metallised pouches are produced in the European Union at the closest facility to your location, ensuring fast delivery and lower carbon footprint.

What is your minimum order for metalised pouches?

The minimum order for metalised pouches is £2000. This amount is based on the pouch size and material selection. For further insights, visit our article: Understanding ePac’s Minimum Order Requirements.